What the Decline of Lean Production Means for Workers

In the wake of the pandemic supply-chain shocks that revealed the fragility of lean production, US businesses are emulating Amazon by developing sprawling, adaptable logistics networks. These networks contain key vulnerabilities that workers can target.

Amazon warehouse in Eastvale

A worker sorts out parcels in the outbound dock at Amazon fulfillment center in Eastvale, California, on August 31, 2021. (Watchara Phomicinda / MediaNews Group / The Press-Enterprise via Getty Images)


For three and a half decades, lean management drove the production and movement of goods. But now logistics and manufacturing employers are shifting to a new model. To maximize our leverage, workers should understand it.

Lean production, introduced in the 1980s from Japanese automakers, caught on in many US industries. It was a whole bundle of techniques to maximize profit, including ratcheting up workloads and pace to the point of breakdown, and inviting workers to brainstorm ways to increase their own exploitation.

A central component was “just-in-time” (JIT) delivery, so companies weren’t spending to make extras or store anything until it was needed. Even within a plant, parts and supplies would arrive exactly when, where, and in the quantities they had to. Manufacturing productivity in the United States increased about 4 percent a year until the Great Recession of 2008–2010.

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